Pipe Sizing Guide: NPS, DN Metric & Schedule 40 Reference
Understand why nominal pipe size (NPS) doesn't match actual pipe diameter, how DN metric sizing compares, and what schedule numbers mean for wall thickness and pressure rating.
Last updated: 2026-04-28
Why Pipe Sizes Are Confusing
Nominal pipe size (NPS) is a North American trade designation that originated in the 1800s when the nominal size roughly corresponded to the inside diameter. As pipe schedules evolved with thinner or thicker walls, the outside diameter was standardized — but the nominal name stuck. Today, a “1 inch pipe” has an outside diameter of 1.315 inches and an inside diameter that varies depending on the schedule.
The metric equivalent, DN (Diameter Nominal), is defined by ISO standards and follows the same naming convention — DN numbers do not exactly equal any measured dimension on modern pipe.
NPS to Actual OD Reference Table (Schedule 40)
| NPS (in) | DN Metric | Actual OD (in) | Actual OD (mm) | Sch 40 Wall (in) | Sch 40 ID (in) |
|---|---|---|---|---|---|
| ½ | DN 15 | 0.840 | 21.3 | 0.109 | 0.622 |
| ¾ | DN 20 | 1.050 | 26.7 | 0.113 | 0.824 |
| 1 | DN 25 | 1.315 | 33.4 | 0.133 | 1.049 |
| 1¼ | DN 32 | 1.660 | 42.2 | 0.140 | 1.380 |
| 1½ | DN 40 | 1.900 | 48.3 | 0.145 | 1.610 |
| 2 | DN 50 | 2.375 | 60.3 | 0.154 | 2.067 |
| 2½ | DN 65 | 2.875 | 73.0 | 0.203 | 2.469 |
| 3 | DN 80 | 3.500 | 88.9 | 0.216 | 3.068 |
| 4 | DN 100 | 4.500 | 114.3 | 0.237 | 4.026 |
Common Residential Pipe Uses by Size
| NPS Size | Typical Application | Common Material |
|---|---|---|
| ½ in | Branch supply lines to fixtures (faucets, toilets) | PEX, copper, CPVC |
| ¾ in | Main supply lines within the home | PEX, copper |
| 1 in | Service entry line from meter to house | Copper, PVC, PEX |
| 1½ in | Sink and laundry drain lines | PVC, ABS |
| 2 in | Shower and tub drains, vent stacks | PVC, ABS |
| 3 in | Toilet drain, branch drain lines | PVC, ABS, cast iron |
| 4 in | Main drain / sewer line to street | PVC, cast iron |
Understanding Schedule Numbers
The schedule number is not wall thickness in inches — it is a dimensionless number that, when multiplied by the allowable stress and divided by the service pressure, can be used to back-calculate wall thickness. In practice, simply remember:
- Schedule 40 — standard wall; residential water supply, drain, waste, and vent.
- Schedule 80 — extra-heavy wall; higher pressure or corrosive applications, exposed exterior.
- Schedule 160 — very heavy wall; high-pressure industrial steam and hydraulics.
- XXH (Double Extra Heavy) — heaviest commercial schedule; specialty industrial.
Use our length converter to convert pipe dimensions between inches and mm when working from metric engineering drawings or international supplier specifications.