Plumbing & Construction

Pipe Sizing Guide: NPS, DN Metric & Schedule 40 Reference

Understand why nominal pipe size (NPS) doesn't match actual pipe diameter, how DN metric sizing compares, and what schedule numbers mean for wall thickness and pressure rating.

Last updated: 2026-04-28

Why Pipe Sizes Are Confusing

Nominal pipe size (NPS) is a North American trade designation that originated in the 1800s when the nominal size roughly corresponded to the inside diameter. As pipe schedules evolved with thinner or thicker walls, the outside diameter was standardized — but the nominal name stuck. Today, a “1 inch pipe” has an outside diameter of 1.315 inches and an inside diameter that varies depending on the schedule.

The metric equivalent, DN (Diameter Nominal), is defined by ISO standards and follows the same naming convention — DN numbers do not exactly equal any measured dimension on modern pipe.

NPS to Actual OD Reference Table (Schedule 40)

NPS (in)DN MetricActual OD (in)Actual OD (mm)Sch 40 Wall (in)Sch 40 ID (in)
½DN 150.84021.30.1090.622
¾DN 201.05026.70.1130.824
1DN 251.31533.40.1331.049
DN 321.66042.20.1401.380
DN 401.90048.30.1451.610
2DN 502.37560.30.1542.067
DN 652.87573.00.2032.469
3DN 803.50088.90.2163.068
4DN 1004.500114.30.2374.026

Common Residential Pipe Uses by Size

NPS SizeTypical ApplicationCommon Material
½ inBranch supply lines to fixtures (faucets, toilets)PEX, copper, CPVC
¾ inMain supply lines within the homePEX, copper
1 inService entry line from meter to houseCopper, PVC, PEX
1½ inSink and laundry drain linesPVC, ABS
2 inShower and tub drains, vent stacksPVC, ABS
3 inToilet drain, branch drain linesPVC, ABS, cast iron
4 inMain drain / sewer line to streetPVC, cast iron

Understanding Schedule Numbers

The schedule number is not wall thickness in inches — it is a dimensionless number that, when multiplied by the allowable stress and divided by the service pressure, can be used to back-calculate wall thickness. In practice, simply remember:

  • Schedule 40 — standard wall; residential water supply, drain, waste, and vent.
  • Schedule 80 — extra-heavy wall; higher pressure or corrosive applications, exposed exterior.
  • Schedule 160 — very heavy wall; high-pressure industrial steam and hydraulics.
  • XXH (Double Extra Heavy) — heaviest commercial schedule; specialty industrial.

Use our length converter to convert pipe dimensions between inches and mm when working from metric engineering drawings or international supplier specifications.